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Auxo Medical Refurbishment Process - Steam Sterilizers

Small Steam Sterilizer Refurbishment and Quality Assurance Process at Auxo Medical

Refurbished steam sterilizers from Auxo Medical offer a cost-effective and reliable solution for sterile processing needs, without compromising on quality or performance. With over 25 years of experience in process development and improvement, Auxo Medical takes a unique approach to refurbishment – a complete rebuild, ensuring “like new” warranties and performance.

The Auxo Medical Refurbishment Process: A True Rebuild

Unlike typical refurbishment processes, Auxo Medical’s approach involves a comprehensive rebuild of each steam sterilizer, guaranteeing optimal performance and longevity. This meticulous process includes:

1. Complete Disassembly at the Component Level

Every unit is completely disassembled, allowing for thorough inspection, cleaning, and replacement of worn or damaged parts.

Sterilizer Disassembled - Refurbishment Process | Auxo Medical

2. Vessel and Frame Refurbishment

  • Pressure Vessel Chamber: The pressure vessel chamber (“core”) undergoes bead blasting and hydrostatic pressure testing to ensure structural integrity.
  • Frame/Stand: The cast iron framing/stand is bead blasted, repainted with rust-resistant paint, or completely replaced, ensuring a solid foundation.
  • Insulation: A new insulation blanket encases the chamber/core, optimizing thermal efficiency.

Chamber - Before and After | Auxo Medical

3. Plumbing Rebuild

Both upper and lower plumbing systems are meticulously rebuilt, with:

  • Steam, Exhaust, and Water Manifolds: Rebuilt to ensure optimal flow and pressure.
  • New Components (Upper Plumbing): Air filters, pressure gauges, pressure transducers, ball valves, and screens are replaced with new components.
  • Rebuilt Components (Upper Plumbing): Pressure regulators and strainers are rebuilt to like-new condition.
  • New Components (Lower Plumbing): Chamber sensor, ball valves, pressure switch, screens, o-rings, RTD, jacket, and chamber drain are replaced.
  • Rebuilt Components (Lower Plumbing): Check valves, Venturi Water Ejector, heat exchanger, strainers, and steam traps are rebuilt.

Sterilizer Plumbing Refurbishment | Auxo Medical

4. Door Refurbishment

Doors are disassembled, cleaned, and bead blasted as needed. Specific attention is given to different sterilizer models:

  • 400 Series and Century Sterilizers (Vertical Power Door): Rebuilt with new door cable, sensors, stainless components, and a recertified motor.
  • Eagle 3000 (Radial Handwheel Door): Rebuilt with refinished nickel-coated door bars, new guides, and a new door cover.

sterilizer door refurbishment | Auxo Medical

5. Controls Recertification

  • Displays/Touchpads: Reconditioned or replaced to ensure clear and responsive operation.
  • Printer Components: Replaced for reliable documentation.
  • Control Board, Connector Board, Power Supply Board, Control Housing: Tested and recertified using an independent testing station.
  • Wiring: All wiring is verified and replaced if necessary.

6. Framing/Stainless Panels

All other stainless and framing side panels are either new or regrained to achieve a “like new” condition, ensuring a professional appearance.

 

Quality Assurance: Ensuring Reliability and Performance

Auxo Medical’s commitment to quality extends beyond the refurbishment process. Every unit undergoes rigorous testing and calibration:

  • Calibration: All units are meticulously calibrated to meet original manufacturer specifications.
  • Leak Testing: Each unit must complete 20 cycles without exceeding a manufacturer-accepted leak rate of 1.0.

Benefits of Choosing Refurbished Steam Sterilizers from Auxo Medical

  • Cost-Effective Solution: Obtain reliable sterile processing equipment at a fraction of the cost of new units.
  • “Like New” Warranties: Enjoy peace of mind with warranties comparable to new equipment.
  • Comprehensive Rebuild Process: Benefit from a meticulous refurbishment process that ensures optimal performance and longevity.
  • Preventative Maintenance and Repair Support Options: Maximize uptime with available maintenance and repair services.

Contact Auxo Medical Today

Upgrade your sterile processing capabilities with confidence. Contact Auxo Medical to learn more about our refurbished steam sterilizers and explore preventative maintenance and repair support options.

Auxo Medical
Toll-Free: (888) 728-8448

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Patient Monitor - Refurbishment and Quality Assurance Process

Refurbished Patient Monitors: Auxo Medical’s Rigorous Refurbishment Process

Patient monitors are essential tools that enable healthcare professionals to monitor vital signs and provide timely interventions. At Auxo Medical, we understand the importance of reliable and accurate monitoring equipment. That’s why we have developed a meticulous refurbishment process for our patient monitors, ensuring they meet the highest standards of quality and performance.

Why Choose Refurbished Patient Monitors?

Refurbished patient monitors provide a cost-effective solution for healthcare facilities looking to optimize their medical equipment budget without compromising on quality. By choosing refurbished equipment from Auxo Medical, healthcare providers can enjoy significant savings while still ensuring their patients receive the best possible care.

The Benefits of Our Refurbishment Process

Our refurbishment process is designed to restore each patient monitor to its original factory specifications, guaranteeing optimal performance and peace of mind for healthcare professionals. Here’s a detailed look at the steps involved in our rigorous refurbishment and quality assurance process.

1. Initial Evaluation and Processing

Auxo Medical Refurbishment Process - Patient Monitors

Thorough Inspection

Every incoming piece of equipment undergoes a comprehensive inspection to identify any initial defects or damage. This includes:

  • Visual Assessment: Our technicians perform a detailed visual check to spot any obvious signs of wear or damage.
  • Functional Testing: Each monitor is tested to ensure it operates correctly, assessing all critical functionalities.
  • Review of Device History: We examine the device’s available history and documentation to understand its previous usage and any past issues.

2. Evaluation

Following OEM Procedures

Our technicians adhere strictly to the manufacturer’s preventative maintenance procedures. This ensures a thorough evaluation of all components and features:

  • Component Assessment: Every component of the device is carefully examined for signs of wear or malfunction, ensuring that each part meets the manufacturer’s specifications.

3. Component Replacement and Repair

Replacing Defective Components

Any defective or worn-out components are replaced as part of the refurbishment process. This ensures the highest level of compatibility and reliability. Additionally, our team of biomedical technicians is skilled in:

  • Expert Repairs: We ensure that any necessary repairs are performed to the highest industry standards, addressing complex electronic systems effectively.

4. Cosmetic Refinishing

Restoring Aesthetics

We believe that a refurbished monitor should not only perform well but also look professional. Each device undergoes a cosmetic refinishing process to restore its appearance to a 90%-95% like-new condition. This process includes:

  • Thorough Cleaning: Every unit is meticulously cleaned to remove any dirt or contaminants.
  • Polishing and Repairing: Damaged exterior casings or components are repaired or replaced as needed.
  • Repainting: The exterior is repainted to maintain a professional appearance.
  • Replacing Decals: Any necessary decals are replaced to ensure the monitor looks its best.

5. Final Testing and Quality Assurance

Rigorous Testing

Once refurbishment is complete, the device undergoes a final round of testing to ensure all functionalities are restored to factory specifications. This includes:

  • Testing Relevant Parameters: We assess alarms, visual displays, recording capabilities, and overall functionality.
  • Internal Documentation: Auxo Medical maintains detailed internal documentation for each refurbished piece of biomedical equipment, providing a comprehensive record of the preventative maintenance procedures performed as well as quality assurance reports. This documentation is available upon request, offering transparency and peace of mind.

Warranty for Peace of Mind

At Auxo Medical, we stand by the quality of our refurbished biomedical equipment. Enjoy peace of mind knowing that your refurbished patient monitors are covered by up to a 1-Year Warranty. This commitment reflects our confidence in the quality and reliability of our refurbishment process.

Order Refurbished Patient Monitors from Auxo Medical

Choosing refurbished patient monitors from Auxo Medical means investing in high-quality equipment that has undergone a thorough refurbishment process. Our rigorous standards ensure that each device meets the needs of healthcare providers while providing reliable performance for patient care.

If you’re in the market for refurbished patient monitors, look no further than Auxo Medical. Our commitment to quality, transparency, and customer satisfaction makes us your trusted partner in medical equipment solutions. For inquiries or to learn more about our refurbished monitors, contact us today!

Sterile Processing Department

Sterilizer and Autoclave Preventative Maintenance as Required by CDC, Joint Commission, and CMS

Sterilizer and Autoclave Preventative Maintenance as Required by CDC, Joint Commission, and CMS

Introduction

In the healthcare industry, ensuring the safety and efficacy of medical equipment is of utmost importance. Sterilizers and autoclaves play a critical role in preventing the spread of infections and maintaining a sterile environment in healthcare facilities. To ensure the proper functioning of these devices, it is essential to implement regular preventative maintenance measures. In this article, we will explore the importance of sterilizer and autoclave preventative maintenance as required by the Centers for Disease Control and Prevention (CDC), the Joint Commission, and the Centers for Medicare and Medicaid Services (CMS).

The Significance of Sterilizer and Autoclave Preventative Maintenance

Sterilizers and autoclaves are used to eliminate microorganisms from medical instruments, equipment, and supplies. They are vital in preventing the transmission of infections and ensuring patient safety. However, like any other equipment, sterilizers and autoclaves require regular maintenance to operate at their optimal level. Preventative maintenance not only helps identify and address potential issues before they become major problems but also extends the lifespan of the equipment and reduces the risk of equipment failure.

CDC Guidelines for Sterilizer and Autoclave Preventative Maintenance

The CDC provides guidelines for healthcare facilities to follow when it comes to sterilizer and autoclave preventative maintenance. These guidelines aim to ensure that these devices are functioning properly and effectively. Some key recommendations include:

  1. Regular Inspection: Healthcare facilities should conduct routine inspections of sterilizers and autoclaves to check for any visible signs of damage or wear. This includes inspecting seals, gaskets, filters, and other components for signs of deterioration.
  2. Cleaning and Decontamination: Sterilizers and autoclaves should be thoroughly cleaned and decontaminated according to manufacturer instructions. This helps remove any residue or buildup that may affect the sterilization process.
  3. Calibration and Testing: Regular calibration and testing of sterilizers and autoclaves are essential to ensure accurate temperature and pressure readings. This helps maintain the effectiveness of the sterilization process.
  4. Documentation: Proper documentation of all maintenance activities is crucial. This includes recording inspection results, cleaning and decontamination procedures, calibration and testing records, and any repairs or replacements performed.

By adhering to these guidelines, healthcare facilities can ensure that their sterilizers and autoclaves are operating as intended and meet the necessary standards for infection control.

Joint Commission Requirements for Sterilizer and Autoclave Preventative Maintenance

The Joint Commission, an independent, nonprofit organization that accredits and certifies healthcare organizations, also emphasizes the importance of sterilizer and autoclave preventative maintenance. As part of their accreditation process, the Joint Commission requires healthcare facilities to have a comprehensive maintenance program in place for all critical equipment, including sterilizers and autoclaves.

Key requirements set forth by the Joint Commission include:

  1. Written Maintenance Program: Healthcare facilities must have a written maintenance program that outlines the specific procedures and schedules for sterilizer and autoclave maintenance. This program should include regular inspections, cleaning protocols, calibration procedures, and documentation practices.
  2. Staff Training: Healthcare facilities must ensure that staff members responsible for sterilizer and autoclave maintenance are properly trained and competent in performing the necessary maintenance tasks. Training should cover equipment operation, maintenance procedures, and safety protocols.
  3. Equipment Performance Monitoring: Regular monitoring of sterilizer and autoclave performance is essential to identify any deviations from expected standards. This may involve monitoring temperature and pressure readings, as well as conducting biological indicator tests to verify the effectiveness of the sterilization process.
  4. Documentation and Record-Keeping: Similar to the CDC guidelines, the Joint Commission requires healthcare facilities to maintain detailed records of all sterilizer and autoclave maintenance activities. This includes inspection reports, cleaning and calibration records, staff training documentation, and any repairs or replacements performed.

By meeting the requirements set forth by the Joint Commission, healthcare facilities can demonstrate their commitment to maintaining high standards of equipment maintenance and patient safety.

CMS Regulations for Sterilizer and Autoclave Preventative Maintenance

The Centers for Medicare and Medicaid Services (CMS) also play a role in ensuring the proper maintenance of sterilizers and autoclaves in healthcare facilities. CMS regulations require healthcare facilities to meet certain standards to participate in Medicare and Medicaid programs.

Key CMS regulations related to sterilizer and autoclave preventative maintenance include:

  1. Condition of Participation: Healthcare facilities must comply with the CMS Conditions of Participation, which include requirements for equipment maintenance. This ensures that healthcare facilities maintain a safe and effective environment for patient care.
  2. Survey and Certification Process: CMS conducts periodic surveys and certifications to assess healthcare facilities’ compliance with regulations. During these surveys, the maintenance and performance of sterilizers and autoclaves are evaluated to ensure they meet the necessary standards.
  3. QualityAssurance and Performance Improvement: CMS encourages healthcare facilities to implement quality assurance and performance improvement programs that include regular monitoring and evaluation of sterilizer and autoclave maintenance. This helps identify areas for improvement and ensures ongoing compliance with CMS regulations.
  4. Prompt Response to Deficiencies: In the event that deficiencies are identified during CMS surveys or inspections, healthcare facilities must take prompt action to address and correct these issues. This may involve implementing corrective measures, conducting additional training, or seeking necessary repairs or replacements.

By adhering to CMS regulations, healthcare facilities can maintain their eligibility to participate in Medicare and Medicaid programs and demonstrate their commitment to providing safe and effective patient care.

Frequently Asked Questions (FAQ)

1. Why is preventative maintenance important for sterilizers and autoclaves?

Preventative maintenance is important for sterilizers and autoclaves to ensure their proper functioning, prevent equipment failure, and maintain a sterile environment in healthcare facilities. Regular maintenance helps identify and address potential issues before they become major problems, extends the lifespan of the equipment, and reduces the risk of infections.

2. How often should sterilizers and autoclaves be inspected?

Sterilizers and autoclaves should be inspected regularly, as recommended by the manufacturer and in accordance with CDC guidelines. This may vary depending on the specific model and usage, but typically inspections are conducted on a monthly or quarterly basis.

3. What are the consequences of not performing preventative maintenance on sterilizers and autoclaves?

Failure to perform preventative maintenance on sterilizers and autoclaves can lead to equipment malfunction, compromised sterilization effectiveness, increased risk of infections, and potential non-compliance with regulatory requirements. It can also result in costly repairs or the need for premature equipment replacement.

4. Can healthcare facilities perform sterilizer and autoclave maintenance in-house, or should they hire external service providers?

Healthcare facilities can choose to perform sterilizer and autoclave maintenance in-house if they have the necessary expertise and resources. However, it is important to ensure that staff members responsible for maintenance are properly trained and competent. Alternatively, healthcare facilities can hire external service providers who specialize in equipment maintenance to ensure compliance with guidelines and regulations.

5. How can healthcare facilities ensure proper documentation of sterilizer and autoclave maintenance?

Healthcare facilities can ensure proper documentation of sterilizer and autoclave maintenance by implementing a structured record-keeping system. This includes maintaining inspection reports, cleaning and calibration records, staff training documentation, and records of any repairs or replacements performed. Electronic systems or software specifically designed for equipment maintenance can help streamline the documentation process.

Contact Auxo Medical for Trusted Autoclave and Sterilizer Preventative Maintenance 

Preventive Maintenance Service PlansWhen it comes to ensuring the reliability and efficacy of your autoclaves and sterilizers, look no further than Auxo Medical for trusted preventative maintenance services. As a leading name in the industry, Auxo Medical is committed to providing comprehensive maintenance solutions that keep your essential equipment in top working condition and up to regulation standards. Regular servicing by our skilled technicians helps prevent unexpected breakdowns, extends the life of your machinery, and ensures compliance with stringent health and safety standards. Auxo Medical’s preventative maintenance plans are meticulously designed to address all aspects of sterilizer performance, from routine inspections to timely repairs, ensuring your operations run smoothly and efficiently. With Auxo Medical, you can have peace of mind knowing that your sterilization processes are in expert hands. Contact Auxo Medical today by filling out a service request online or call our office at (888) 728-8448.